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Shielded-Metal Arc Welding

Click to view larger JPEG. Shielded-Metal Arc Welding (SMAW) is one of the oldest, simplest, and most versatile arc welding processes. The arc is generated by touching the tip of a coated electrode to the workpiece and withdrawing it quickly to an appropriate distance to maintain the arc. The heat generated melts a portion of the electrode tip, its coating, and the base metal in the immediate area. The weld forms out of the alloy of these materials as they solidify in the weld area. Slag formed to protect the weld against forming oxides, nitrides, and inclusions must be removed after each pass to ensure a good weld.

The SMAW process has the advantage of being relatively simple, only requiring a power supply, power cables, and electrode holder. It is commonly used in construction, shipbuilding, and pipeline work, especially in remote locations.


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